万能轧钢机的组成部分

Components of universal steel rolling mills

　　1、工作机座:由轧辊﹑轧辊轴承﹑机架﹑轨座﹑轧辊调整装置﹑上轧辊平衡装置和换辊装置等组成。

1. Working base: It is composed of rolls, roll bearings, frame, rail seat, roll adjustment device, upper roll balancing device and roll changing device, etc.

　　2、轧辊:是使金属塑性变形的部件 。

2. Rolls: They are components that cause plastic deformation of metals.

　　3、轧辊轴承:支承轧辊并保持轧辊在机架中的固定位置。轧辊轴承工作负荷重而变化大﹐因此要求轴承摩擦系数小﹐具有足够的强度和刚度﹐而且要便于更换轧辊。不同的轧机选用不同类型的轧辊轴承。滚动轴承的刚性大﹐摩擦系数较小﹐但承压能力较小﹐且外形尺寸较大﹐多用于板带轧机工作辊。滑动轴承有半干摩擦与液体摩擦两种。半干摩擦轧辊轴承主要是胶木﹑铜瓦﹑尼龙瓦轴承﹐比较便宜﹐多用于型材轧机和开坯机。液体摩擦轴承有动压﹑静压和静 - 动压三种。优点是摩擦系数比较小﹐承压能力较大﹐使用工作速度高﹐刚性好﹐缺点是油膜厚度随速度而变化。液体摩擦轴承多用于板带轧机支承辊和其它高速轧机。

3. Roll bearings: Support the rolls and keep them in a fixed position within the frame. The working load of the roller bearings is heavy and varies greatly. Therefore, the bearings are required to have a small coefficient of friction, sufficient strength and rigidity, and be easy to replace the rollers. Different rolling mills select different types of roll bearings. Rolling bearings have high rigidity and a low coefficient of friction, but their pressure-bearing capacity is relatively small. Moreover, they have a large external dimension and are mostly used in the work rolls of plate and strip rolling mills. There are two types of sliding bearings: semi-dry friction and liquid friction. Semi-dry friction roller bearings are mainly bakele, copper bearing and nylon bearing. They are relatively inexpensive and are mostly used in profile rolling mills and blank opening machines. There are three types of liquid friction bearings: dynamic pressure, static pressure and static-dynamic pressure. The advantages are that the coefficient of friction is relatively small, the pressure-bearing capacity is large, the working speed is high, and the rigidity is good. The disadvantage is that the oil film thickness varies with the speed. Liquid friction bearings are mostly used in the support rolls of plate and strip rolling mills and other high-speed rolling mills.

　　4、轧机机架:由两片“牌坊”组成以安装轧辊轴承座和轧辊调整装置﹐需有足够的强度和钢度承受轧制力。机架形式主要有闭式和开式两种。闭式机架是一个整体框架﹐具有较高强度和刚度﹐主要用于轧制力较大的初轧机和板带轧机等。开式机架由机架本体和上盖两部分组成﹐便于换辊﹐主要用于横列式型材轧机。此外﹐还有无牌坊轧机。

4. Rolling mill stand: Composed of two "archways" for installing the roll bearing housing and the roll adjustment device, it must have sufficient strength and rigidity to withstand the rolling force. The main forms of racks are closed type and open type. The closed frame is an integral frame with high strength and rigidity, mainly used in primary rolling mills and plate and strip rolling mills with large rolling forces. The open frame consists of two parts: the frame body and the upper cover. It is convenient for changing rolls and is mainly used in cross-type profile rolling mills. In addition, there are also rolling mills without archways.

　　5、轧机轨座用于安装机架﹐并固定在地基上﹐又称地脚板。承受工作机座的重力和倾翻力矩﹐同时确保工作机座安装尺寸的精度。

5. The rolling mill rail base is used to install the frame and fix it on the foundation, also known as the base plate. Bear the gravity and overturning moment of the working base, while ensuring the accuracy of the installation dimensions of the working base.

　　6、轧辊调整装置:用于调整辊缝﹐使轧件达到所要求的断面尺寸。上辊调整装置也称“压下装置”﹐有手动﹑电动和液压三种。手动压下装置多用在型材轧机和小的轧机上。电动压下装置包括电动机﹑减速机﹑制动器﹑压下螺丝﹑压下螺母﹑压下位置指示器﹑球面垫块和测压仪等部件﹔它的传动效率低﹐运动部分的转动惯性大﹐反应速度慢﹐调整精度低。 70 年代以来﹐板带轧机采用 AGC( 厚度自动控制 ) 系统后﹐在新的带材冷﹑热轧机和厚板轧机上已采用液压压下装置﹐具有板材厚度偏差小和产品合格率高等优点。

6. Roll adjustment device: It is used to adjust the roll gap to make the rolled piece reach the required cross-sectional dimensions. The upper roller adjustment device, also known as the "downward pressure device", comes in three types: manual, electric and hydraulic. Manual pressing devices are mostly used in profile rolling mills and small rolling mills. The electric press-down device includes components such as an electric motor, a reducer, a brake, a press-down screw, a press-down nut, a press-down position indicator, spherical pads and a pressure gauge. Its transmission efficiency is low, the rotational inertia of the moving parts is large, the response speed is slow, and the adjustment accuracy is low. Since the 1970s, after the AGC(Automatic Thickness Control) system was adopted in strip and sheet rolling mills, hydraulic pressing devices have been used in new cold and hot strip rolling mills and thick plate rolling mills, which have the advantages of small thickness deviation of the sheet and high product qualification rate.